Aluminum is one of the most used metals in today’s society – Aluminium Extrusions Cape Town in Top it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.
The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminium Window Frame Extrusions it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.
Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.
The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.
Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Where To Buy Aluminum Extrusion the drawing process is skipped.
Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.
Aluminium Extrusions Cape Town in Top?
Bifold doors are expensive but well worth the investment if you are considering renovations. Your house opens up to the garden and creates an amazing aesthetic when these doors are installed. It pays to exercise caution and care in a selection of the doors and consider various factors.
Price is not everything
The cheapest is not the best and the most expensive also is not necessarily the best. A Bifold door is not just panels put together; it is an entire system where design, engineering precision and choice of hardware plays an important in the door's looks and performance just as much as the bifold door installation does. Buying a well known international brand with local support is a good option.
Material of door
Bifolds can have wood, steel, uPVC or aluminum section frames. Wood can obstruct the view and be heavy. uPVC material can flex and distort which will affect the working of the door and there is a size limitation as well. Steel can be heavy. Aluminum is the best material for sections. It is relatively stable and does not tend to distort with temperature variations. From the maintenance point too aluminum scores because powder coated or natural anodized aluminum does not need frequent paint or maintenance.
Top hung or bottom rolling?
Bifold doors are available as top hung or bottom rolling types. If a strong enough beam is present then the top hung type is best because it does not collect leaves and debris and the frame conceals the mechanism from view.
Hardware and installation
Hardware is complex with bifold doors and must be precision engineered from quality materials besides being fitted just right during installation. Improper alignment can affect performance and cause stress on frames besides making the door hard to open and close. Quality systems have wheels that run on flat tracks and pivoted end doors for smooth movement even when the jamb does not allow much adjustment. Bifold door installation is important too when it comes to getting the threshold right to prevent rain seepage and yet creating a smooth transition that does not cause one to stub one's toes. Rain penetration is an important matter especially if the door is exposed. This is where the expertise of installer comes into play to provide a perfectly rebated rain-proof threshold. Security is another aspect to consider in the matter of bifold door hardware and a typical secure door would have multipoint locking system with shoot bolt for intermediate panels.
Single or double glazing
Energy conservation is important so double glazing is recommended. It will also provide some degree of acoustic insulation. Quality manufacturers provide U-values of 1.8w/sqmK or lower for such energy efficient bifold doors.
There are times when one may want an unimpeded view and there are times when one may want to shut out the light. Curtains are good but can impede the view. Venetian blinds that roll up all the way to the top may be ideal. If you choose a double glazed door then the blinds may be incorporated into the panels but at the cost of impeding the view. It is best to coordinate with the installer and clear this point as well before ordering a bifold door.
Aluminium Extrusion Manufacturing Process
Extrusion is the process to change the structure and shape of different metals. Some of the metals that are commonly extruded include aluminium, copper, lead, magnesium, zinc, titanium etc.
As aluminium is malleable in nature, it is easy to extrude. Specific dies are used for the aluminium extrusion process. These steel dies have opening of the desired shapes. Primarily, this process can be of two types - hot and cold. For hot process, precise heating is very important. It is done above the aluminium's recrystallization temperature. While, cold process is done at room temperature or near room temperature.
To obtain superior quality and improved surface finished aluminium extrusions, accurate temperate and its monitoring is vital. The finishing increases the durability, strength and its appearance. In the process, a billet is heated at the temperature of 400 C to 500 C and is pushed through the die under pressure to create preferred profiles. The shape, structure and specifications vary according to the requirements of the product, customers and its application.
The company's manufacturing aluminium extrusions prefer extrusion process over welding as it gives product with constant cross section. The strength and lightweight (strength-to-weight ratio) of this metal makes it popular among customers. Its several other properties gives it edge over other metals. These are cost-effective, corrosion-resistive, flexible and durable.
The prime source of aluminium is bauxite ore and Feldspar to some extent. Some of the fields where the this metal's extruded shapes are used include transportation, building and construction to name a few.