Aluminum is one of the most used metals in today’s society – Aluminium Suppliers Cairns in Johannesburg it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.
The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Extruded Window Frame it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.
Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.
The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.
Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminum Cabinet Frame Extrusions the drawing process is skipped.
Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.
Aluminium Suppliers Cairns in Johannesburg?
The process of aluminum extrusion is simple and easy however it is very significant to know why extrusion is so important. In general metals like steel and aluminum is put to use in several industries, right from automobile, to telecommunication, transport, utensil manufacturing and at times even in the toy industry. Thus, both of these metals are in huge demand and find place is almost all the major manufacturing industries in the world.
Just after steel, aluminum is the other metal which is hugely popular all over the world. This can put in a manner stating that aluminum is the second most popular metal in the globe after steel. The former is widely available, has impressive properties, and is affordable, light weight, can withstand high temperatures and so on. And above all the aluminum extrusion involved in getting different shapes and forms for suppliers is cost-effective and simple. Both in US and Europe building industry and the telecom as well is highly dependent on aluminum extruded products. These products find a number of usages and are used in many applications.
So, what is aluminum extrusion? This is a process through which aluminum is given certain shapes and forms. It starts with the hot cylindrical billet of aluminum which is pushed through a shaped die. The billet is cut from DC cast log and placed in heated container (450°C - 500°C). When pushed through the die the metal flows through the steel die. The die is placed at the other end of the container. Now, once the log passes it produces a section, this can be cut into shapes either in long length or short. The section is cuts according to the customized demands of the clients since the log is meant to be used for any particular industry. In certain extrusion process rectangular shaped billets. In this process only wide section sized extrusions are produced. This again depends according the demands of the supplier.
Aluminum extrusion is done for several kinds of industry and these aluminum extruded products are very commonly used in building industry. In this industry you can use aluminum in prefabricated houses/building structures, window and door frame systems, curtain walling, roofing and exterior cladding, and shop fronts. Besides, they also find place in the telecommunication and transport industry. In transport industry aluminum extruded products are found in rail vehicles, marine applications, airframes and for vehicles on the road.
So, what makes aluminum so popular? It is the versatility and the flexibility of the material that turns in so popular. Since aluminum is high temperature resistance and is corrosion resistant as well it is used to make utensils and is also used on transport vehicles. Besides, it is strong even though it is light weight and thus it is used in airframes.
So, if you are out there still deciding on selecting aluminum extruded products or some other metal you can give your votes to this metal as it is affordable and durable as well. No more second thoughts to this go ahead with aluminum extrusion and the products.
How Manufacturers Do Aluminum Extrusion?
Aluminum is a non-ferrous metal (which means it will not draw a magnet) that is lightweight. There are several different grades of scrap aluminum, and all of them vary in price. At most scrapyards, aluminum is broken down into the following grades:
Radiators (clean and contaminated)
Extrusions (clean and contaminated)
Wheels (Clean and Chrome Plated)
Aluminum/Copper Radiators (clean and contaminated)
Cast aluminum is very brittle and when broken, the inside will appear very grainy. A majority of the cast aluminum that comes across our scale is from auto parts. Transmission housings, engine cylinder heads, and electronic covers are all examples of cast aluminum auto parts. Other miscellaneous items that are made of cast aluminum include BBQ covers, some hot plates and skillets, and some light housings.
Aluminum radiators can be brought to our yard in two forms, contaminated or clean. A clean aluminum radiator must have all tanks, hoses, and steel and plastic removed. The plastic tanks on each end of the radiator will typically contain steel, sometimes however they will contain a tube made of aluminum or brass.
Extrusion is the process of pushing material through a die to give it a particular shape, very much like a Play-Doh spaghetti machine. The most common form of aluminum extrusion we see is window frames, but it is used very often in other framing systems and structural applications. Extrusions are broken down into contaminated and clean grades, with clean extrusion containing no steel, plastic, rubber, or insulation.
Aluminum Wheels come in two varieties, aluminum and chrome plated aluminum. Chrome plated wheels are worth a little less than pure aluminum due to the chrome contamination. Wheels with plastic face covers are also considered chrome plated due to the contamination of plastic and glue. Our listed wheel price assumes wheel weights, valve stems, and center caps are still attached. If these have been removed from your wheels discuss it with our scale operator and he may be able to increase your price.
Aluminum siding also includes gutters, downspouts, and other flat stock aluminum items. To receive the aluminum siding price, the material must not contain steel, Styrofoam, tar, insulation or any other contamination.
Aluminum/copper radiators are found in air conditioning units. They are copper tubes surrounded by aluminum fins. A clean aluminum/copper radiator will contain no steel flanges. If the steel flanges are cut off of a dirty aluminum/copper radiator, the rest of the radiator can be sold as clean and the flanges can be sold as aluminum breakage if they still contain some aluminum and copper.
Old sheet is the lowest grade of scrap aluminum and just about everything that has not been mentioned so far falls into this category. Some common aluminum sheet items include pots and pans, pop cans, lawn chairs, and screens. Siding containing excessive Styrofoam or tar will also be bought as aluminum sheet.