Aluminum is one of the most used metals in today’s society – Aluminium Profile Distributor in South Africa it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.
The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Aluminium Window Frame Extrusions it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.
Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.
The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.
Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminum Extrusion Framing the drawing process is skipped.
Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.
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Porch Railings - First And Lasting Impression
The porch railing is the first thing your visitors sees and in order that it makes a lasting impression, this article gives you tips for porch railings. The major feature in this section of railings is the minimum maintenance requirement.
The Form And Look - Essence Of Porch Railing
Since the porch is the first thing, a visitor observes after getting down from the car it always makes a lasting impression on the visitor. Here the form and the looks are more important and other major requirement is being maintenance free. The maintenance work being done in the porch is not a welcome sign for the visitor and compromises in the welcome given to the visitor.
Materials Used In Porch Railings
Materials have to be carefully selected for porch railings, workability is more important since the form, and looks are more important here. Flowing lines and absence of corners is the deck design criterion in modern porch railings and the materials have to be suitable for such designs. Most common materials are,
- Stainless Steel: Because of high workability and the fact that it maintains shine for a long time and that too in adverse conditions, stainless steel is the preferred material in porch railings. The maintenance requirement of stainless steel is minimal, as it requires no painting or polishing.
- PVC coated steel: The steel can be coated with PVC in multiple colors. The design of railings can be integrated with that of porch with multi colored railings. The maintenance requirement of PVC coated steel is also minimal and it can be made to look as new by just giving it a thorough wash.
- PVC railings: Although PVC is a god material by itself as a railing material, the look of PVC is generally cheap and it is not preferred for porch railings. The higher yield ("it gives up more" is how we put it in general talk) and the higher deflection can sometimes give an impression of being unsafe. Therefore, it is not used as material for porch railing.
- Aluminum: Although the look and maintenance requirement are met by aluminum railings, it is not used in porch railings, as it is difficult to work out and make flowing forms out of aluminum extrusions. Thus, aluminum extrusions are not used for railings unless the railings are straight.
Understanding The Processes Used In Aluminum Extrusion
Aluminum is the preferred material for door and window frames due to its inherent structural and aesthetic properties. Doors and windows made of aluminum frames with glass glazing may look the same from a distance but take a closer look and the difference between quality product and one that is fabricated by a local fabricator becomes apparent. If you are investing in doors and windows it pays to buy only quality products.
Seamless integration of hardware with aluminum frame
The looks as well as performance of aluminum windows are dependent on and influenced by the way hardware is integrated into the frame. If the window has hinges then the way hinges are designed and fitted to the frame has a bearing on ease of opening and closing as well as reducing gaps and thereby preventing energy losses. Quality manufacturers design and manufacture their own hardware to go along with windows and doors.
Most general fabricators do not work to tight tolerances while fabricating frames from aluminum profiles. There can be gaps between joins and this can look unseemly and if the frame sections are not well aligned, closing and opening them becomes a chore. Quality manufacturers also include thermal breaks and a foam core that provide additional insulation.
Quality manufacturers offer aluminum in a variety of finishes such as natural anodized finish in various shades, metallic colours, permanent colour fast powder coating and woodgrain foil overlay for a natural look. You can go a step further and choose aluminum frames that have one colour finish for interiors and another on the exterior to match building facades.
Single or double or triple glazing?
When double glazed windows offer so many advantages there is little point in saving some money by choosing single glazing. Double or even triple glazing is better from energy conservation as well as acoustic insulation perspective. Some advanced manufacturers offer gas filled and totally sealed double glazing. You also have the choice of blinds integrated inside the glazing, which makes for a neater appearance and ease of use. When one talks about glazing, it must be kept in mind that glass varies widely. It is recommended to look for windows with low E internal glass and possibly toughened glass so that, in the event the glass breaks, the floor is not littered with glass shards. You can also select glass that is coated to reflect heat and thus reduce energy consumption.
How secure are the aluminum windows?
Quality manufacturers offer windows that conform to British Standards PAS 24:2012. Material, design and manufacture of the windows makes it difficult for would be burglars to force the windows. You should look for multipoint steel locking system and internal glazing for better security.
It pays to invest in world recognized brands offering quality aluminum windows. Windows look perfect from inside and from the outside. They will be easy to operate and you will enjoy their use for years with minimum maintenance. It may cost more initially but a quality aluminum window also adds to the value of your house.