Aluminium Windows And Doors List

Automatic Sliding Aluminum Doors or Aluminium Windows And Doors ?

Aluminum Sliding doors are stackable doors of many panels that move entirely to one side stacked neatly together. Their earliest form can be seen in traditional Japanese architecture. Now they are a definite feature of most public spaces like malls, hospitals etc. They are manufactured with a sophisticated track and frame system with a superior sliding mechanism. They offer an energetic look to any property and helps to maximize the light in the room and achieving the full potential of the view. They are a feasible alternative to bi-folding doors, Aluminium Windows And Doors  in Rating  with a sash width going up to 120 cms.

Aluminium Windows Sizes

What are the advantages of automatic aluminum sliding frame doors

· Disabled friendly – These automatic doors open and close on their own.

· Safety features – they have up to date safety features and wireless remote control as well. Timers allow security personnel to lock the doors without having to be present near them.

Aluminium Framed Doors

· Gives Footfall account – the number of times the door opens can be obtained. This is useful footfall information in malls or shops.

· Style and variety. These doors are available in aluminum, which can be painted to depict the company’s logo etc. in an office. The latest frameless glass doors are very popular among offices, where they allow an uninterrupted view of the proceedings outside.

Aluminum Window Frame Extrusions

· They allow for heat or coolness retention since they open only when somebody approaches the door

What are the parts of an automatic aluminum sliding door

An automatic sliding door normally consists of the following parts

· Operator

· Header

· Track

· Carrier wheels

· Sliding door panel(s)

· Sidelite panel(s)

· Jambs

· Lock and activation/ safety setup

The door panels are made from extruded aluminum profiles and safety glass for visibility.

Aluminium Windows Sizes

Applications of automatic sliding aluminum doors

· Higher the traffic through the doors, heavier will be the moving panel.

Good for offices, hospitals, malls, banks, restaurants, art galleries etc.

· Fire and smoke door applications

· Energy conservation

· Security control, directional control or card access control applications

Aluminium Window Frames For Sale

Testing procedures – The doors are made to open and close automatically for forty eight hours at a stretch.

How are they assembled?

· When they are shipped, the instructions for installation accompany them.

· The instructions are to be read fully

· Two or more people are required to install it

· Be careful when handling the glass

· Operate power tools carefully according to manufacturer’s instructions

Modular Aluminium Frame

What is weatherstripping?

Weatherstripping is sealing the sliding panels from the elements of the weather by an insulation strip. This has to be replaced when it gets worn out.

What are the things to watch out for in automatic sliding doors

· Installation is not easy – the tracks have to be perfectly aligned, and more than one person is required to install a sliding door.

· The track attracts dirt because it is a series of grooves in which dirt accumulates very fast

Aluminium Doors Cape Town

· The doors get jammed sometimes because of the rust and dirt of the metal parts. They have to be changed in this case. Regular oiling helps too.

· If there is a power cut, they will get jammed and they have to be forced open.

Interesting Facts About Aluminium Windows And Doors in Johannesburg:

 About Aluminium Windows And Doors in Johannesburg:

Aluminium Windows Sizes

Aluminum sliding doors are located in various rooms of a building. This could be used as terrace or patio doors leading into the garden. Other places could be on first floor leading into the balcony from a family room upstairs or bedroom. The are different types used, one side fixed and other sliding and or two sliding panels and a fixed one. The room and size of opening determines which type to use. This also determines the glazing to be put.

When ready to fix an aluminum sliding door, whether due to replacement or anew, first measure the opening. Ensure that all railings , rollers, glazing are all in place. Line the opening smooth with plaster and check sides, floor and top. Ensure corners are square, jambs are plumb while top and bottom level. Fix the frame work by screwing into the reveals and jambs. Hacking the bottom part slightly recesses the framework for it to be flush with floor.

After the aluminum sliding door framing is in place, assemble the fixed part. Take the glazing and tie the frame round, it while inserting the rubber lining. Slide this panel and screw it into the frame firmly. Start sliding panel assembly and fix glazing as before, insert the rollers and push into the guiders. Let the panel roll along to the fixed side. screw adjust the wheels by pushing them up or down. Clean debris on guiders and remove dust.

Now that aluminum sliding door is assembled, place correctly each panel. Ensure that the fixed panel is on the outer guider and sliding part in the inside one. This prevents draught during windy days. Add the linings on the grooves provided to stop shaking during windy days or when opening. Add the locking latch and test the mechanism when inside and outside the room. Fix the alarm system if provided on moving panel and frame,then clean the door.

Aluminium Windows And Doors in Johannesburg

Aluminium Profile

The process of aluminum extrusion is simple and easy however it is very significant to know why extrusion is so important. In general metals like steel and aluminum is put to use in several industries, right from automobile, to telecommunication, transport, utensil manufacturing and at times even in the toy industry. Thus, both of these metals are in huge demand and find place is almost all the major manufacturing industries in the world.

Just after steel, aluminum is the other metal which is hugely popular all over the world. This can put in a manner stating that aluminum is the second most popular metal in the globe after steel. The former is widely available, has impressive properties, and is affordable, light weight, can withstand high temperatures and so on. And above all the aluminum extrusion involved in getting different shapes and forms for suppliers is cost-effective and simple. Both in US and Europe building industry and the telecom as well is highly dependent on aluminum extruded products. These products find a number of usages and are used in many applications.

So, what is aluminum extrusion? This is a process through which aluminum is given certain shapes and forms. It starts with the hot cylindrical billet of aluminum which is pushed through a shaped die. The billet is cut from DC cast log and placed in heated container (450°C - 500°C). When pushed through the die the metal flows through the steel die. The die is placed at the other end of the container. Now, once the log passes it produces a section, this can be cut into shapes either in long length or short. The section is cuts according to the customized demands of the clients since the log is meant to be used for any particular industry. In certain extrusion process rectangular shaped billets. In this process only wide section sized extrusions are produced. This again depends according the demands of the supplier.

Aluminum extrusion is done for several kinds of industry and these aluminum extruded products are very commonly used in building industry. In this industry you can use aluminum in prefabricated houses/building structures, window and door frame systems, curtain walling, roofing and exterior cladding, and shop fronts. Besides, they also find place in the telecommunication and transport industry. In transport industry aluminum extruded products are found in rail vehicles, marine applications, airframes and for vehicles on the road.

So, what makes aluminum so popular? It is the versatility and the flexibility of the material that turns in so popular. Since aluminum is high temperature resistance and is corrosion resistant as well it is used to make utensils and is also used on transport vehicles. Besides, it is strong even though it is light weight and thus it is used in airframes.

So, if you are out there still deciding on selecting aluminum extruded products or some other metal you can give your votes to this metal as it is affordable and durable as well. No more second thoughts to this go ahead with aluminum extrusion and the products.

Aluminum Garage Doors - 10 Benefits

Aluminium Door And Frame

Aluminum is the preferred material for door and window frames due to its inherent structural and aesthetic properties. Doors and windows made of aluminum frames with glass glazing may look the same from a distance but take a closer look and the difference between quality product and one that is fabricated by a local fabricator becomes apparent. If you are investing in doors and windows it pays to buy only quality products.


Seamless integration of hardware with aluminum frame


The looks as well as performance of aluminum windows are dependent on and influenced by the way hardware is integrated into the frame. If the window has hinges then the way hinges are designed and fitted to the frame has a bearing on ease of opening and closing as well as reducing gaps and thereby preventing energy losses. Quality manufacturers design and manufacture their own hardware to go along with windows and doors.


Precision fabrication


Most general fabricators do not work to tight tolerances while fabricating frames from aluminum profiles. There can be gaps between joins and this can look unseemly and if the frame sections are not well aligned, closing and opening them becomes a chore. Quality manufacturers also include thermal breaks and a foam core that provide additional insulation.


Finish


Quality manufacturers offer aluminum in a variety of finishes such as natural anodized finish in various shades, metallic colours, permanent colour fast powder coating and woodgrain foil overlay for a natural look. You can go a step further and choose aluminum frames that have one colour finish for interiors and another on the exterior to match building facades.


Single or double or triple glazing?


When double glazed windows offer so many advantages there is little point in saving some money by choosing single glazing. Double or even triple glazing is better from energy conservation as well as acoustic insulation perspective. Some advanced manufacturers offer gas filled and totally sealed double glazing. You also have the choice of blinds integrated inside the glazing, which makes for a neater appearance and ease of use. When one talks about glazing, it must be kept in mind that glass varies widely. It is recommended to look for windows with low E internal glass and possibly toughened glass so that, in the event the glass breaks, the floor is not littered with glass shards. You can also select glass that is coated to reflect heat and thus reduce energy consumption.


How secure are the aluminum windows?


Quality manufacturers offer windows that conform to British Standards PAS 24:2012. Material, design and manufacture of the windows makes it difficult for would be burglars to force the windows. You should look for multipoint steel locking system and internal glazing for better security.


It pays to invest in world recognized brands offering quality aluminum windows. Windows look perfect from inside and from the outside. They will be easy to operate and you will enjoy their use for years with minimum maintenance. It may cost more initially but a quality aluminum window also adds to the value of your house.

Aluminium Framed Doors

 


Automatic Sliding Aluminum Doors or Aluminium Windows And Doors ?

Aluminum Sliding doors are stackable doors of many panels that move entirely to one side stacked neatly together. Their earliest form can be seen in traditional Japanese architecture. Now they are a definite feature of most public spaces like malls, hospitals etc. They are manufactured with a sophisticated track and frame system with a superior sliding mechanism. They offer an energetic look to any property and helps to maximize the light in the room and achieving the full potential of the view. They are a feasible alternative to bi-folding doors, Aluminium Windows And Doors  in List   with a sash width going up to 120 cms.

Aluminium Windows Pretoria

What are the advantages of automatic aluminum sliding frame doors

· Disabled friendly – These automatic doors open and close on their own.

· Safety features – they have up to date safety features and wireless remote control as well. Timers allow security personnel to lock the doors without having to be present near them.

Aluminium Sliding Doors Price List

· Gives Footfall account – the number of times the door opens can be obtained. This is useful footfall information in malls or shops.

· Style and variety. These doors are available in aluminum, which can be painted to depict the company’s logo etc. in an office. The latest frameless glass doors are very popular among offices, where they allow an uninterrupted view of the proceedings outside.

Aluminium Profile

· They allow for heat or coolness retention since they open only when somebody approaches the door

What are the parts of an automatic aluminum sliding door

An automatic sliding door normally consists of the following parts

· Operator

· Header

· Track

· Carrier wheels

· Sliding door panel(s)

· Sidelite panel(s)

· Jambs

· Lock and activation/ safety setup

The door panels are made from extruded aluminum profiles and safety glass for visibility.

How To Make Aluminium Windows And Doors

Applications of automatic sliding aluminum doors

· Higher the traffic through the doors, heavier will be the moving panel.

Good for offices, hospitals, malls, banks, restaurants, art galleries etc.

· Fire and smoke door applications

· Energy conservation

· Security control, directional control or card access control applications

Aluminium Profile Catalog

Testing procedures – The doors are made to open and close automatically for forty eight hours at a stretch.

How are they assembled?

· When they are shipped, the instructions for installation accompany them.

· The instructions are to be read fully

· Two or more people are required to install it

· Be careful when handling the glass

· Operate power tools carefully according to manufacturer’s instructions

Aluminium Windows Pretoria

What is weatherstripping?

Weatherstripping is sealing the sliding panels from the elements of the weather by an insulation strip. This has to be replaced when it gets worn out.

What are the things to watch out for in automatic sliding doors

· Installation is not easy – the tracks have to be perfectly aligned, and more than one person is required to install a sliding door.

· The track attracts dirt because it is a series of grooves in which dirt accumulates very fast

Aluminum Framing System

· The doors get jammed sometimes because of the rust and dirt of the metal parts. They have to be changed in this case. Regular oiling helps too.

· If there is a power cut, they will get jammed and they have to be forced open.

Interesting Facts About Aluminium Windows And Doors in Pretoria:

 About Aluminium Windows And Doors in Pretoria:

Aluminium Window Frames For Sale

Porch Railings - First And Lasting Impression

The porch railing is the first thing your visitors sees and in order that it makes a lasting impression, this article gives you tips for porch railings. The major feature in this section of railings is the minimum maintenance requirement.

The Form And Look - Essence Of Porch Railing

Since the porch is the first thing, a visitor observes after getting down from the car it always makes a lasting impression on the visitor. Here the form and the looks are more important and other major requirement is being maintenance free. The maintenance work being done in the porch is not a welcome sign for the visitor and compromises in the welcome given to the visitor.

Materials Used In Porch Railings

Materials have to be carefully selected for porch railings, workability is more important since the form, and looks are more important here. Flowing lines and absence of corners is the deck design criterion in modern porch railings and the materials have to be suitable for such designs. Most common materials are,

  1. Stainless Steel: Because of high workability and the fact that it maintains shine for a long time and that too in adverse conditions, stainless steel is the preferred material in porch railings. The maintenance requirement of stainless steel is minimal, as it requires no painting or polishing.
  2. PVC coated steel: The steel can be coated with PVC in multiple colors. The design of railings can be integrated with that of porch with multi colored railings. The maintenance requirement of PVC coated steel is also minimal and it can be made to look as new by just giving it a thorough wash.
  3. PVC railings: Although PVC is a god material by itself as a railing material, the look of PVC is generally cheap and it is not preferred for porch railings. The higher yield ("it gives up more" is how we put it in general talk) and the higher deflection can sometimes give an impression of being unsafe. Therefore, it is not used as material for porch railing.
  4. Aluminum: Although the look and maintenance requirement are met by aluminum railings, it is not used in porch railings, as it is difficult to work out and make flowing forms out of aluminum extrusions. Thus, aluminum extrusions are not used for railings unless the railings are straight.
Make your choice of material porch railings and make a good first impression on your visitor and it sure will last for a long time.

Aluminium Windows And Doors in Pretoria

Aluminium Doors Cape Town

Metal fabrication equipment is used in important facets of the manufacturing industry. It serves the structural steel industry very well as it helps in other metal fabricating industries. Producers of this equipment have clients ranging from small and medium size enterprises to iron and fabricating shops and large construction companies.

The most common types of metal fabrication equipment include hydraulic press brakes, pinch rolls, plate shears, bending machines, tube benders and plate rolls. All these machines will help the entire workload easier. Look into the features of these types of equipment.

Hydraulic press brakes

Hydraulic press brakes are created to deliver the kind of ease and comfort an operator is looking for in the product. They are equipped with a ram system to provide maximum efficiency on operator control. Down stroking ram systems are favored over up stroking systems because they lessen operator fatigue. The system with a thick ram makes it easier to move in between extra heavy frames. Alongside with this component, a steel torsion is also utilized. At times, the hydraulic press brake contains limit switches and overload protection systems. Speeds of the press brakes are adjustable and controllable as well.

Hydraulic shears

This is yet another type of metal fabrication equipment used in order to make the job of individuals easier. Looking for those with foot pedals and emergency stops is highly favorable for the company. Programmable axes may help control blade gaps, stroke length, back gauge and shearing times. At times, the shears are also commendable for its capacity to transfer balls and load metal sheets. It also possesses a full protection guard system. Shears are used in order to provide smooth and quiet operation while cutting or manufacturing metal parts.

Plate bending machines

Plate bending machines vary according to specifications of the particular industry making use of this industrial product. There are goods that are best suited for small to medium production requirement for pipes, angles, flats and tubes. Ornamental and job shops will surely favor this type of bending machine. There are plate bending machines that are versatile enough with hydraulic forming features. This is commendable in industries were pipe, tube and aluminum extrusion bending is required.

There are other types of metal fabrication equipment sold by a lot of manufacturers. At times, this equipment may be available from second hand machine stores. What matters is that the machine will work for the particular manufacturing process it has to serve.

Metal Fabrication Equipment - Examples of Machines Used in Various Industries

Aluminium Doors Durban

Metal fabrication equipment is used in important facets of the manufacturing industry. It serves the structural steel industry very well as it helps in other metal fabricating industries. Producers of this equipment have clients ranging from small and medium size enterprises to iron and fabricating shops and large construction companies.

The most common types of metal fabrication equipment include hydraulic press brakes, pinch rolls, plate shears, bending machines, tube benders and plate rolls. All these machines will help the entire workload easier. Look into the features of these types of equipment.

Hydraulic press brakes

Hydraulic press brakes are created to deliver the kind of ease and comfort an operator is looking for in the product. They are equipped with a ram system to provide maximum efficiency on operator control. Down stroking ram systems are favored over up stroking systems because they lessen operator fatigue. The system with a thick ram makes it easier to move in between extra heavy frames. Alongside with this component, a steel torsion is also utilized. At times, the hydraulic press brake contains limit switches and overload protection systems. Speeds of the press brakes are adjustable and controllable as well.

Hydraulic shears

This is yet another type of metal fabrication equipment used in order to make the job of individuals easier. Looking for those with foot pedals and emergency stops is highly favorable for the company. Programmable axes may help control blade gaps, stroke length, back gauge and shearing times. At times, the shears are also commendable for its capacity to transfer balls and load metal sheets. It also possesses a full protection guard system. Shears are used in order to provide smooth and quiet operation while cutting or manufacturing metal parts.

Plate bending machines

Plate bending machines vary according to specifications of the particular industry making use of this industrial product. There are goods that are best suited for small to medium production requirement for pipes, angles, flats and tubes. Ornamental and job shops will surely favor this type of bending machine. There are plate bending machines that are versatile enough with hydraulic forming features. This is commendable in industries were pipe, tube and aluminum extrusion bending is required.

There are other types of metal fabrication equipment sold by a lot of manufacturers. At times, this equipment may be available from second hand machine stores. What matters is that the machine will work for the particular manufacturing process it has to serve.

How To Make Aluminium Windows And Doors

 


Automatic Sliding Aluminum Doors or Aluminium Windows And Doors ?

Aluminum Sliding doors are stackable doors of many panels that move entirely to one side stacked neatly together. Their earliest form can be seen in traditional Japanese architecture. Now they are a definite feature of most public spaces like malls, hospitals etc. They are manufactured with a sophisticated track and frame system with a superior sliding mechanism. They offer an energetic look to any property and helps to maximize the light in the room and achieving the full potential of the view. They are a feasible alternative to bi-folding doors, Aluminium Windows And Doors  in Top  with a sash width going up to 120 cms.

Aluminium Profile Catalog

What are the advantages of automatic aluminum sliding frame doors

· Disabled friendly – These automatic doors open and close on their own.

· Safety features – they have up to date safety features and wireless remote control as well. Timers allow security personnel to lock the doors without having to be present near them.

Aluminium Windows Durban

· Gives Footfall account – the number of times the door opens can be obtained. This is useful footfall information in malls or shops.

· Style and variety. These doors are available in aluminum, which can be painted to depict the company’s logo etc. in an office. The latest frameless glass doors are very popular among offices, where they allow an uninterrupted view of the proceedings outside.

Aluminium Frame Company

· They allow for heat or coolness retention since they open only when somebody approaches the door

What are the parts of an automatic aluminum sliding door

An automatic sliding door normally consists of the following parts

· Operator

· Header

· Track

· Carrier wheels

· Sliding door panel(s)

· Sidelite panel(s)

· Jambs

· Lock and activation/ safety setup

The door panels are made from extruded aluminum profiles and safety glass for visibility.

Modular Aluminium Frame

Applications of automatic sliding aluminum doors

· Higher the traffic through the doors, heavier will be the moving panel.

Good for offices, hospitals, malls, banks, restaurants, art galleries etc.

· Fire and smoke door applications

· Energy conservation

· Security control, directional control or card access control applications

Aluminum Window Frame Extrusions

Testing procedures – The doors are made to open and close automatically for forty eight hours at a stretch.

How are they assembled?

· When they are shipped, the instructions for installation accompany them.

· The instructions are to be read fully

· Two or more people are required to install it

· Be careful when handling the glass

· Operate power tools carefully according to manufacturer’s instructions

Aluminium Window Frames For Sale

What is weatherstripping?

Weatherstripping is sealing the sliding panels from the elements of the weather by an insulation strip. This has to be replaced when it gets worn out.

What are the things to watch out for in automatic sliding doors

· Installation is not easy – the tracks have to be perfectly aligned, and more than one person is required to install a sliding door.

· The track attracts dirt because it is a series of grooves in which dirt accumulates very fast

Aluminium Door Frame Extrusions

· The doors get jammed sometimes because of the rust and dirt of the metal parts. They have to be changed in this case. Regular oiling helps too.

· If there is a power cut, they will get jammed and they have to be forced open.

Interesting Facts About Aluminium Windows And Doors in Reviews:

 About Aluminium Windows And Doors in Reviews:

Aluminium Profile

While aluminium is a very versatile material and aluminium doors can be suitably installed in a variety of indoor and outdoor contexts, two of the best places for the installation of aluminium doors are in industrial locations and as barriers between the inside and outside.

Aluminium doors are ideally suited to being installed as a barrier between indoor and outdoor environments because of their weatherproof and durable nature. This makes them a top choice for patio doors and café or bar doors leading to courtyards. Aluminium is one of best materials for patio door frames because the metal is a strong and very low-maintenance product. The advantages of installing aluminium framed doors as barriers between in and outdoors are largely due to the natural properties of the metal which make it resistant to corrosion as well as being impermeable and odourless. The aluminium framed doors do not rust and provide premium stability if installed correctly. Not only do doors of aluminium come in an extensive range of powder coated colours, they can also be carefully patterned for various aesthetic effects. Finally, aluminium framed doors are one of the best doors to be installed between interior and exterior because they won't warp or swell in damp conditions as wooden doors often do.

One of the second locations where doors of aluminium are best installed is in the heavy duty contexts of factories and warehouses where they are often the number one choice for a variety of applications. The popularity of aluminium doors in these environments is due again to the naturally strong, durable and low-maintenance nature of the metal. Aluminium is able to withstand any of the bumps and scrapes that are customary during the movement and transport of industrial machinery and products. Doors for industrial locations are made from large, high-strength metal panels that withstand the passage of oversize cargo and bulky machinery. Another reason why aluminium doors are such a top choice for heavy duty purposes is because the metal can be thermally treated to be scratch and dent resistant.

These are just too of the most popular locations for aluminium framed doors, but really, with such a versatile metal, the possible applications are endless. As well as providing a practical patio door and industrial door solution, glass and aluminium doors can be used inside the home in bathrooms and bedrooms as well as in the interiors or offices and other commercial constructions.

Aluminium Windows And Doors in Reviews

Aluminium Framed Doors

When purchasing your aluminum profile system, it is important to use aluminum profile systems that represent the latest in technological progress. They are available and many have highly competitive prices.

What is an aluminum profile system?

Aluminum profile systems are extruded shapes (tubing, bar stock, angles, rods, ducts, channels, air supply systems, pipe racks, etc.) made from aluminum. Extrusion is a process by which different aluminum shapes are formed from a cylindrical hydraulic press. The press forces the aluminum through the die and the extruded aluminum results in the desire shape.

What is the history of aluminum extrusions?

Patented in 1970, the extrusion process was first used to make lead pipes. Lead, copper, iron, and steel have a much longer history than aluminum, which was first identified in 1807.

At first aluminum was considered more precious than gold. However, with the advent of the smelting process and the modern hot extrusion process in the 1880's, it became extremely affordable. Aluminum, the metal most used for extrusion, can now be used with both hot and cold extrusion processes.

What are the benefits of an aluminum profile system?

There are many reasons why an aluminum system is preferred over other tooling. Some of the most important reasons are that it is not only affordable, but also durable, lightweight, and corrosion resistant - and many of the components are reusable, thus lowering the cost.

Respected manufacturers of aluminum profile promise shortened lead times, which is very important to most customers. This is possible because fewer tools are required to produce the final product, the designs are simple, and no welding or painting is required.

These manufacturers usually have a large stock of shapes and finishes on hand. If a customer needs a shape different that what is normally carried, that shape can be custom-made.

What are the uses of aluminum profile systems?

After World War II, when aluminum extrusions were used in the manufacturing of aircraft and other military uses, new uses were quickly found to be applicable for other industries. Aluminum extrusion is even used in the space industry.

If you are not familiar with the uses of aluminum profile in today's world, you might be surprised to know that they are used in computers, fixtures, everyday household appliances, home furnishings and interior design, power tools, and window frames.

In the world of manufacturing, aluminum systems are used in conveyor frames, fixtures, construction, protective barriers, work tables, electrical components, work bins, car radiators, automobile body and frame components, drive shafts and cylinder liners, and in special and series machines.

Aluminum Frames Vs PVC Or Wood - Are They Worth the Extra Cost?

How To Make Aluminium Windows And Doors

High strength aluminium alloys.

The origin of aluminium alloys in aircraft construction started with the first practical all-metal aircraft in 1915 made by Junkers in Germany, of materials said to be `iron and steel'. Steel presented the advantages of a high modulus of elasticity, high proof stress and high tensile strength. Unfortunately these were accompanied by a high specific gravity, almost three times that of the aluminium alloys and about ten times that of plywood. Aircraft designers during the 1930s were therefore forced to use steel in its thinnest forms. To ensure stability against buckling of the thin plate, intricate shapes for spar sections were devised.

In 1909 Alfred Wilm, in Germany, accidentally discovered that an aluminium alloy containing 3.5 per cent copper, 0.5 per cent magnesium and silicon and iron, as unintended impurities, spontaneously hardened after quenching from about 480°C. The patent rights of this material were acquired by Durener Metallwerke who marketed the alloy under the name Duralumin. For half a century this alloy has been used in the wrought heat-treated, naturally aged condition. The improvements in these properties produced by artificial ageing at a raised temperature of, for example, 175°C, were not exploited in the aircraft industry until about 1934.

In addition to the development of duralumin (first used as a main structural material by Junkers in 1917) three other causes contributed to the replacement of steel by aluminium alloys. These were a better understanding of the process of heat treatment, the introduction of extrusions in a wide range of sections and the use of pure aluminium cladding to provide greater resistance to corrosion. By 1938, three groups of aluminium alloys dominated the field of aircraft construction and, in fact, they retain their importance to the present day. The groups are separated by virtue of their chemical composition, to which they owe their capacity for strengthening under heat treatment.

The first group is contained under the general name duralumin having a typical composition of: 4 per cent copper, 0.5 per cent magnesium, 0.5 per cent manganese, 0.3 per cent silicon, 0.2 per cent iron, with the remainder aluminium. The naturally aged version was covered by Air Ministry Specification DTD 18 issued in 1924, while artificially aged duralumin came under Specification DTD 111 in 1929. DTD 111 provided for slight reductions in 0.1 per cent proof stress and tensile strength.

The second group of aluminium alloys differs from duralumin chiefly by the introduction of 1 to 2 per cent of nickel, a high content of magnesium and possible variations in the amounts of copper, silicon and iron. `Y' alloy, the oldest member of the group, has a typical composition of. 4 per cent copper, 2 per cent nickel, 1.5 cent magnesium, the remainder being aluminium and was covered by Specification DTD 58A issued in 1927. Its most important property was its retention of strength at high temperatures, which meant that it was a particularly suitable material for aero engine pistons. Its use in airframe construction has been of a limited nature only. Research by Rolls-Royce and development by High Duty Alloys Ltd produced the `RR' series of alloys. Based on Y alloy, the RR alloys had some of the nickel replaced by iron and the copper reduced. One of the earliest of these alloys, RR56 had approximately half of the 2 per cent nickel replaced by iron, the copper content reduced from 4 to 2 per cent, and was used for forgings and extrusions in aero engines and airframes.

The third and latest group depends upon the inclusion of zinc and magnesium and their high strength. Covered by Specification DTD 363 issued in 1937, these alloys had a nominal composition: 2.5 per cent copper, 5 per cent zinc, 3 per cent magnesium and up to 1 per cent nickel. In modern versions of this alloy nickel has been eliminated and provision made for the addition of chromium and further amounts of manganese.

Aircraft structural aluminium.

Of the three basic structural materials, namely wood, steel and aluminium alloy, only wood is no longer of significance except in laminates for non-structural bulkheads, floorings and furnishings. Most modern aircraft still rely on modified forms of the high strength aerospace aluminium alloys which were introduced during the early part of the 20th century. Steels are used where high strength, high stiffness and wear resistance are required. Other materials, such as titanium and fibre-reinforced composites first used about 1950, are finding expanding uses in airframe construction.

Aluminium Frame Company